Facilities Maintenance Contextual Project
PROJECT PLANNING (Removal and Installation of Cabinet Fixtures)
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PREPARATION - DESIGNING A PEDESTAL

Because of the difference in height between the old and the new cabinets, a pedestal is designed that elevates the replacement fixtures.  A table saw, electric planer, skill saw, electric drill, tape measure, and bar clamps (tools) are used to build the pedestal. An original diagram is created that allows trainees to follow written instructions and to lay out the cabinets in the proper configuration.

REMOVE  EXISTING FIXTURES

In order to install new cabinet fixtures, removal of the existing cabinets is required. Pry bars, hammers, and a cordless screwdriver are used in this process (tools).

Approximate Time 3 hrs (2 Trainees)
 

EXAMINE JOB AREA

The work area should be checked for any possible problems that may occur in the future, such as a change in floor elevation or holes in the concrete.

Approximate Time 15 mins. 
 

REMOVE EXISTING CONCRETE ANCHORS

Concrete anchors or other items discovered during the process of examining the job area must be removed. Existing concrete anchors have to be removed because they are intrusive on the project and can prevent the new cabinets from sitting level.

Approximate Time: 20 mins.

CLEAN WORK AREA

The work area is prepared by ensuring that all debris is removed.  A clean work area is essential for safety purposes and for allowing workers the ability to snap chalk lines for fixture placement.

Approximate Time: 15 mins.

TRIAL INSTALLATION OF PEDESTAL

A trial installation of the pedestal components is used for the purpose of checking the consistency of floor elevation.

Approximate Time: 30 mins.
 

ASSEMBLY OF PEDESTAL

The pedestal is assembled in sections. Bar clamps and a cordless screw gun are used for this portion of the project.

Approximate Time: 60 mins.
 

ANCHORING PEDESTAL

Once the sections of the pedestal have been assembled, concrete anchors are used to attach the pedestal to the concrete floor.
 

Approximate Time: 30 mins
 

BRINGING IN NEW CABINETS..

The new cabinets are transferred from the shop to the job site. 
 

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INSTALLING FIRST CABINET ON PEDESTAL

After the pedestal is in place, the first cabinet can be installed. 

Approximate Time: 10 mins 

 


TRANSFERRING OF STUD POSITION

A stud finder is used to find the stud within the wall. Once the stud is located, a 2 ft. level is used to transfer the stud location onto the inside of the new fixture.
 

Approximate Time: 15 mins
 


ANCHORING FIRST CABINET TO WALL

After the stud location is found and transferred to the fixture, the first cabinet is anchored to the wall.
 

Approximate Time: 30 mins
 


CHECK FLOOR ELEVATION

The elevation of the concrete floor was checked before the next cabinet was installed. This process was accomplished by using a 6 foot level across the top edge of the pedestal.
 

Approximate Time: 30 mins
 

USING CEDAR SHIMS TO RAISE PEDESTAL

Any imperfections found in the pedestal are corrected by using cedar shims to raise the elevation.

Approximate Time: 60 mins
 


ALIGNING CABINETS

It is important to align all of the cabinets and ensure they are straight before clamping them together. 
 

Approximate Time: 90 mins
 


CHECK CABINET CONNECTIONS

After cabinets are installed, all connections are checked for imperfections and level height consistency.
 

Approximate Time: 30 mins

 


MOUNTING COUNTER TOP

The old wood counter is remounted with screws and construction adhesive

Approximate Time: 60 mins

 

REPLACE WINDOW GLASS

The window glass taken from the old fixture is replaced by attaching the frame to the counter top using screws. When complete, the glass panels are slid into the frame.

Approximate Time: 60 mins
 


INSTALL CHANGE TRAYS

The change trays taken from the old fixtures are installed by using a caulking gun
 

Approximate Time: 30 mins 
 


 
TOTAL TIME FOR PROJECT COMPLETION (two trainees): 12 Hours

 

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